Precision Tooling & Die making are the very heart of the Die Casting & are critical to the quality of the final products. Our Die shop facility is fully computerized with professional die makers cross trained in all methods of machining. Our Tooling & Die Making departments are capable of manufacturing complex work pieces, thereby meeting the high demands of a wide variety of advanced manufacturing
Technical expertise & sound manufacturing experience at Yogiraj enables us to provide total engineering solutions to our customers. From concept, computerized design, simulation to final production, our team interact closely with our customers in arriving at a proper solutions through a collaborative effort. Highly qualified & trained engineers with exposure to latest die design technology are capable of structured problem solving.
All our designs are reviewed for Design For Manufacturability (DFM) & Design for excellence (DFX) and engineering changes are executed as needed.
- Feasibility studies with low TAT
- Casting material analysis
- Die designing & tooling development
- Aluminium die casting
- In-house allied heat & surface treatments
- Precision Machining
- Competitive pricing
- Cater niche sector requirements of batch quantities
- Atomization for mass production
- State of the art manufacturing infrastructure
- Aluminium die casting expertise
- Precision & Quality
- On-time delivery
| Item | Make | No. | Specification |
|---|---|---|---|
| Die Casting Facilities | |||
| Central melting furnace | SKR | 1 | 500 Kg capacity gas fired furnace for continuous melting purpose |
| 36kw electric melting cum holding furnace | SKR | 2 |
300 Kg capacity thyristor controlled electric melting cum holding furnace to cater two-fold purpose: 1. Melting special alloys or batch quantity production 2. Holding molten metal during mass production |
| Automatic tilting die casting machine | Alucast Machine | 2 | 800×600 mm platen size with oil & metal temperature interlocking, tilting using imported proportional valve |
| Fully automatic heat treatment furnace | Energy Systech | 1 | 500 Kg capacity, automatic drop-bottom solution annealing furnace with sharp quick quenching & dunking facility |
| Automatic nitrogen degassing machine | Foseco | 1 | Hoistable rotary degassing unit, superior to conventional tablet method, movable as per need |
| Shot Blasting machine | Kelsons | 1 | 100 Kg capacity rotary hanger type machine with dust collector & control panel |
| Bandsaw machines | Maru | 2 | Vertical metal cutting bandsaw machines suitable for various materials |
| Abrasive belt grinder | Elmak | 1 | Double side belt grinder for faster fettling |
| Air compressor | Atlas Copco | 1 | 7.5 HP oil injected screw type compressor with in-built refrigerant air dryer |
| Pneumatic grinder | Akari | 2 | Pneumatic power tool for die cleaning & other purposes |
| Electric grinder | Dewalt | 2 | Hand grinders for grinding and buffing purposes |
| Quality Control & Inspection Facilities | |||
| Spectrometer | VAS | 1 | 22+ element optical system, analysis down to 80 PPM |
| RPT Machine | Foseco | 1 | Gastec reduced pressure test machine for vacuum testing |
| Densitometer | Foseco | 1 | Direct density index checking with software calibration & printing |
| Hardness tester | Kelsons | 1 | Brinell hardness tester |
| Surface table | Luthra | 1 | 630×630×80 mm |
| Temperature gun | Meco | 1 | Industrial infrared thermometer, up to 600°C |
| Height gauge, Radius dial gauge | Yuzuki | 1 | 0–600 mm range |
| Bore gauge | - | 1 | Standard bore gauge |
| Micrometer | Kency | 1 | 0–125 mm |
| Vernier caliper | Markvel | 2 | Standard vernier calipers |
| Machining Facilities | |||
| CNC Turning Machine | Jyoti | 2 | DX 200; chuck diameter 250 mm, turret length 400 mm |
| VMC Machine | AMS | 1 | MCV 450 with pallet changer |
| Conventional lathe machine | - | 1 | Chuck size 12/10/8 inch & bed size 5 feet |
| Drilling & tapping machines | - | 2 | Pillar type & fast drill type – one each |